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滚珠丝杠在机床行业的普遍应用，推动了加工机床行业的快速发展，但机械式传动的局限性，已无法应对日益高速化、高效化切削的发展趋势。直线电动机式就是在这种趋势的需求下产生的一种高速高效传动方式，特别是机床的高速传动发展跨上一个新台阶。德国作为世界先进机床的先驱，20世纪80年代就开始了高速铣削和车削技术的研发。1993年，德国EXCELLO公司推出了世界上第一个由直线电动机驱动的工作台HSC-240型高速加工中心，机床主轴最高速达到24 000r/min，最大进给速度为60n/min，加速度达到1g。

当进给速度为20m/min时，其轮廓精度可达0.004mm。美国的Ingersoll公司紧接着推出了HVM-800型高速加工中心，最大进给速度达到75.20m/m i n。

1996年开始，日本相继研制成功采用直线电动机的卧式加工中心、高速机床、超高速小型加工中心、超精密镜面加工机床、高速成形机床等。从此以后，直线电动机在高速数控机床的应用如雨后春笋般地迅速发展起来。近十年来，世界上各工业发达国家纷纷投入巨资，大力研究、开发成功不少直线电动机驱动的高速数控机床，并逐渐有抢占传统滚珠丝杠市场的态势。

直线电动机加工中心在国外的宝马、通用等著名汽车公司已经有成熟的应用，在国内上汽通用、东风雪铁龙、昌河铃木、海马汽车等也有整线的应用实例。本文从技术分析和应用实例上进行了直线电动机和滚珠丝杠驱动加工中心的对比。图1为Comau Urane25直线电动机高速加工中心。
传动原理分析对比滚珠杠副存任的问题如下：

（1）“旋转电动机+滚珠丝杠副”的直线驱动方式存在着多个弹性环节，当整个系统在高速运动时，会出现刚度下降，同时弹性变形使系统的阶次变高，系统的鲁棒性降低，从而使伺服性能下降。弹性变形是数控机床产生机械谐振的根源。

（2）中间传动环节的存在，增加了运动体的惯量，使得位移和速度响应变慢。

（3）间隙死区、摩擦、误差积累等因素，使进给速度和加速度受到限制。

（4）动转平稳性较差，在高速运动下噪声易发热。

（5）精度保持寿命相对短。
而直线电动机以—个运动部件实现直线运动，则具有以下优点：直接驱动中力是无接触传递的，因此无磨损，使用寿命长，维护简单；传动刚性高，推力平稳，直接驱动，弹性环节减少，系统刚性提高，传动效果高；定位精度和重复定位精度高，可达亚微米级，比伺服电动机及滚珠丝杠副传动的加速度和重复定位精度提高7～10 倍。
 

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数字量输入 / 直流输出模块 6ES7 223-1PH32-0XB0 SM 1223DI 8×24 V DC，DQ 8×RLY

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1585A-DD8JD Gigabit Ethernet Media

1738-OV4EM12 ArmorPoint 4 Point Output Module

1771-OP 1771 Output Module

188-K2C030 Miniature Circuit Breaker 3 A

194R-NE250-1753 Disconnect Non-Fused IEC 3 Poles 250A

2080-USBADAPTER Micro810 USB Adapter

2090-DANBT-18S02 TL-Series 2 m Length Brake Cable

20AC5P0A3AYYNCC0 PowerFlex 70 AC Drive 5 A at 2.2 kW 20A

GC646MSS005 Proficy GlobalCare Complete for Logic Developer - State Standard - 5 Pack

HE693THM166 16 ch. J, K, N, T, E, R, S, B, C 0.5 degC resolution, C/F units, 16 a larms

IC630CPU301RR CPU/Programmer Unit, 4K Words

IC647HSTSS30KM Historian Standard Server 30000 Points (M4 Key)

IC660BLA020 Cover w/Label for IC660BBA020

IC695ALG608RS Refurbished Analog Input module, 8 channels single ended, 4 channels differential, channels are configurable for voltage and current. Can be configured for Current: 0 to 20mA, 4 to 20mA, +/- 20mA; Voltage: +/- 10V, 0 to 10V, +/- 5V, 0 to 5V, 1 to 5V

IC756WDV009E-22 DV Development Sys Visual Basic, English, Version 2.2

CompactLogix System 1769-IF8 8 CHANNEL ANALOG VOLTAGE/CURRENT INPUT MODULE

PLC-5/1771 System 9399-FW5DDGRDE RSLGIX FRAM'WK DIAG.DEVEL.GET'G RESULTS GUIDE(GERM

Distributed I/O 1799-DSSCON D-SUB(50) I/O MATING CONNECTOR (SOLDER)

Operator Interface 2711P-T6C3A PV PLUS 600 COLOR, TOUCH, DH485, AC PS

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IC200UEX636 6 channel Analog expansion. (4) Analog bs & (2) Analog outputs. 120/240 VAC Power Supply (includes IC200CBL501)

IC752DEM002 Mature Products, order QuickPanel instead. DataPanel Demo Kit C

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ZA06B-0249-B500 Alpha 22/3000HVi servo motor with straight shaft with key and brake

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140SDI95300S Quantum 安全型开关量输入模板

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1492-J4Q TERMINAL BLOCK

1492-SPM3D400-N MCB Supplementary Protector 40 A

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152H-C108XBD-49 SMC-3 Enclosed Motor Starter

1738-OB16EM12 ArmorPoint 16 Point Output Module

1784-U2CN CNet to PC USB Port Interface Cable

193-NCXP-PS-CNT E300 Power Supply Connectors

20-750-S1 PowerFlex 750 SAFE Speed mon Opt module

2090-CSBM1DE-14AF30 Kinetix Cable Single DSL 2090-Series

20AB9P6A0AYNANG0 PowerFlex 70 AC Drive 9.6 A at 3 Hp 20A

GA647IFPRSR00150 GCA iFIX Profsnl SCADA 150 I/O Srv

GP647IFESGSR00900 GCP iFIX Optn: ESig & ERec 900 I/O Srv

IC600BF911RR 5VTTL Output Module

IC647HSTCR1750KM Collector Redundancy Option for Historian - Standard Server 1,750,000 Points (M4 Key)

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IC693PCM301 Prog. Coproc. Mdl., 192 KB (47 KB Basic Prgm), w/Port Exp. Cbl.

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MicroLogix 1000/1761 System 1761-L20BWB-5A 25 I/O MICROLOGIX 1000 WITH ANALOG

PLC-5/1771 System 1771-IFMS INTRINSICALLY SAFE FAST MILIVOLT INPUT MODULE

Distributed I/O 1792D-2BVA2D 2 SINK/SOURCE INPUTS W/ALARM, 2 SOURCING 1AMP OUT

Communications 9300-RADKIT UNIVERSAL REMOTE ACCESS MODEM KIT

Operator Interface D6190-6.5.14 CONTROLVIEW INTELLIGENT CONTROL PNL(6190-CP14)MNL

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44A732298-G04 DSM Firmware Upgrade Kit to V1.40

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IC694ALG223 INPUT MODULE ANALOG 16 SINGLE ENDED 8 DIFFERENTIAL CURRENT

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20BD034A0AYNANA0 PowerFlex 700 AC Drive 34 A at 25 Hp 20B

20G11GC060JA0NNNNN PowerFlex 755 AC Packaged Drive

22D-B024F104 PowerFlex 40P 5.5 kW (7.5 Hp) AC Drive

600544000 Quantum 用于 RG-6 F 连接器压接工具

290-G3-A5 Gland Kit, G3-A5 (Pkg of 5 Plt)

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1492-SPM2B150 MCB Supplementary Protector 15 A

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电机启动器 3VU16401MM00

150-F108NBDB SMC Flex Smart Motor Controller

1715-TASIF16 1715 16 Simplex A/I Termination Assembly

1771-NOV 1771 Analog Module

193-EC5GF E3 Plus 42-210 A Overload Relay

198E-C2S4 Plastic IP66 and NEMA 4/4X/12K Enclosure

2090-CPWM4E2-14TR MP-Series 0.5m Length Transition Cable

2094-BNINV-2 Kinetix 6000 Connector Set

DEMOCD00060 Driver CD

GFK-0846 Pro-Log GRI Genius I/O Interface for the Allen-Bradley PLC-5 PLC-3 Reference Manual

IC210EDD008 Expansion unit, 24V DC Power Source, (4) 24VDC in/(4) out (Transistor)

IC647AUR002 PA Universal Reporting Client 2 Pak

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HE693ADC405 4ch., +/-10Vdc Analog Input Module, 700Vac Isolation, 14-bit resolution

IC646TPR935 Pro Server 35,000 I/O Point Run Time System

QPGCGDE0000 7.4" Color TFT, Ethernet, CF Card, 24VDC, UL, cUL, CE

ST-3702 STXi analog b module 2 Channels, RTD

20BC140A0AYNANA0 PowerFlex 700 AC Drive 20B

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22A-D2P3N104 PowerFlex 4- 0.75 kW (1 HP) AC Drive

140CPS52400 Quantum 电源, 125 VDC, 冗余, 8A

284D-FHD7P6B-25-CR-3-SB DeviceNet Variable Frequency Drive

CJ1W-OA201 8点可控硅输出单元

1492-RTB10N 10-Pole Screw Style Rtb Plug

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变送器 3RS17031CD00

1497A-A2-M6-1-N Control Power Transber

1606-XLP60BQ AC or DC In 12VDC Out 54W Power Supply

1768-CNBR CompactLogix L4X Redundant CNet Module

188-K4C100 Miniature Circuit Breaker 10 A

194R-30-HDWR 194R Replacement Mounting Hardware

2090-CPBM7DF-10AA25 MP-Series 25m Standard Cable

2090-XXNPMP-10S30 MP-Series 30 m Length Power Cable

CBL-12-MPS-20 Power cable for MTR-1221-*-D and Power cable for MTR-1231-*-D stepping motor connected to S2K. 20 feet

GC647SSM005 GCScheduler Shop Floor Server 5 users

IC200PWR012 Isolated 24 VDC Expanded 3.3V Power Supply

IC646TBLSS1000 Proficy Troubleshooter for Inbligent Historian for Hist 1000 Points

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IC692MAA541RR 16 AC b/ 12 Triac Output 120 Vac PS

IC698CRE020 PACSystems RX7i High Availability 700mHz CPU

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Operator Interface 2711-K5A9L3 PV550 MONOCHROME KEY, RS232 (DH485) & RS232 PRINT

Support 9301-2SE2200JPR SUPT REINSTATEMENT CONTRACT FOR 93012SE2200JP

Support ABTS-W102R ABT-SW102 PATHFINDER SW SUPPORT REINSTATEMENT

ControlNet Products D1785-6.5.14 CONTROLNET PLC5 PROG. CONT. USER MANUAL

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Motion Control 2090-XXNPMP-16S25 CABLE,NON-FLEX,MOTOR POWER,MP/1326AB,16 GAUGE,25M

GC646TDV150 Proficy GlobalCare Complete for Server 150 I/O Develop/Runtime System

IC641SWP065 Motion Programmer Software

IMC-105P-1-D Stepping Motor Controller, Enhanced, DeviceNet, 5 Amp

PSPC-DC100 Prof Shop Floor SPC DC 100 User

20BB9P6A0AYNBNC0 PowerFlex 700 AC Drive 9.6 A 3 Hp 20B

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2198-H040-AD-T K5500 FR1,2 AC,DC bus conn

2711P-K7C4D9 PanelView Plus Terminal

280-PWRM35F-M2 ArmorStart Three-Phase Power Media

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1492-MS8X12V1-10 Connection Products

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行程开关 3SE53220SD21

运行版软件 6AV2107-3DB04-0AE0 SIMATIC WinCC Client for Runtime 专业版 V14 Upgrade V11..V13 -> V14

1585J-M8CBJM-5 RJ45 Ethernet Media

1756-PSCA2XT Extended Temp Redundant Supply Adapter

188-K1D100-N Miniature Circuit Breaker 10 A

194E-Y25M-1753-6G 25 A 194E Load switch

2090-CFBM7E7-CDAF25 MP-Series 25 m Length Feedback Cable

2090-UXNFBY-S07 Y-Series 7 m Length Feedback Cable

BC646TPR915 ProServer 1500 I/O Runtime Sys with Proficy GlobalCare

GC647IFPLDV00300 GCC iFIX Plus SCADA 300 I/O Dev

IC200CBL510 I/O Expansion cable, 1 meter long

IC646MPP001 Logic Developer PLC Professional

IC647IFPRSR00900K iFIX Profsnl SCADA 900 I/O Server (M1 Kit Part)

IC660TSA100 Terminal Assembly for IC660BBA100

IC697CPM914RR CPU, 32 MHz, 12K Discrete I/O, 512K RAM (Expandable), 80486DX

IC800MCUB12310XN 175 oz-in stepping Motorcube with pulse/direction interface

ControlLogix/1756 System 1756-OA8D 74-132 VAC DIAGNOSTIC OUTPUT 8 PTS (20 PIN)

Industrial Computers 6182H-10BRH4D VVCE 1000, KEY/TOUCH, STD MEM, ENET, DC

Process Control 9358-PBPCNT30ENE RSBATCH NT FOR PROCESLGIX PC BASED PHASES 30 UNITS

Operator Interface 2711P-RBB7 PV PLUS 700 KEY/TOUCH REPLACEMENT BEZEL

Support 9355-TKTOPCR SUPT REINSTATEMENT CONTRACT FOR 9355TKTOPC

Support 9351-OSFRTR SUPT REINSTATEMENT CONTRACT FOR 9351OSFRT

ControlNet Products 1786-FSKIT V-PIN CONNECTOR KIT

RSI Software Products 9301-2SE2400DEU3 RSVIEW32 WORKS 150-32K UPGRADE IN-SUPT (DE)

RSI Software Products 9355-WABGWEU3 UPGRADE IN-SUPT RSLINX PRO TO RSLINX GW

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Motion Control 2090-DANPT-16S05 CABLE, NON-FLEX, MTR PWR, CABLE-MTD CONN, 16AWG, 0

BC647MPSU01 Logic Developer PLC Standard Edition - Upgrade from LogicMaster, VersaPro, or CIMPLICITY Control. Includes Proficy GlobalCare Complete and a hardware key

IC5005TBW2000 Discontinued - Order a BC5002TBW0000 & Appropriate CIM PE License

IC800MCUB12210XD Stepping Motor Cube, 100 oz-in with DeviceNet Option, NEMA 23

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20AD022A3AYNANC1 PowerFlex 70 AC Drive 22 A at 15 Hp 20A

20DC260A0ENNANANE PowerFlex 700S AC Drive 20D

20G1ANF061JA0NNNNN PowerFlex 755 AC Packaged Drive

25C-D6P0N114 PowerFlex 527 2.2kW (3Hp) AC Drive

280-PWRM22A-M8 ArmorConnect 4 Meter M22 Patchcord

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1585D-M4TBDM-6 Micro D-Code, QD Style Ethernet Media

1756-EN2TSC EtherNet/IP Hi Prof Sngl Port VPN Bridge

1794-OE4XT Flex XT 4 Point Analog Output Module

194E-CA63E-P11-PE 194E Load switch

2085-OW8 Micro800 8 Point Relay Output Module

2090-DANFCT-S12 TL-Series 12m Feedback Cable

ABICTDE0000/ABD 10.5 inch Color TFT/ TCP Label/ 24VDC/ with AB DataHighway Plus/ UL/ cUL/ CE/ UL1604

GC646PCMS01 GlobalCare Complete for Change Management Electronic Signature Module (Single)

HE697RTM700 Discontinued

IC630MDL367RR Analog Output Module, +/-10Vdc (2 channels)

IC647HSTSS5KM-35 Historian v3.5 Standard Server 5000 Points (M4 Key)

IC660BLC003 Cable w/Connectors Alpha 9823 3 Ft

IC695ALG808 Isolated Analog Output module, 8 channels, that is configurable for voltage and current. Requires high capacity terminal block IC694TBB032 or IC694TBS032.

IC756WDV009K-99 DV Development Sys Visual Basic, Korean, Version 9.9

CompactLogix System 1769-CLL3 3.28 FT (1 M) LEFT-TO-LEFT BUS EXPANSION CABLE

PLC-5/1771 System 9399-RL53GRES RSLOGIX 5 GETTING RESULTS GUIDE (SPANISH)

Distributed I/O D1794-6.5.4 8 INPUT RTD MODULE USER MANUAL

Operator Interface 2711P-T6M5D PV PLUS 600 GRAYSCALE, TOUCH, RS232, DC PS. INCL U

Support 6411-DDMCR 6411-DDMC SOFTWARE SUPPORT REINSTATEMENT

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