NI 9862

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NI 9862,

NI 9862

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　PLC控制系统的设备与调试，触及到各项作业，而且只能按序进行，一环紧扣一环，稍有不小心都将导致调试失利，不但延误工期，甚至会损坏设备。本文介绍了在现场实践中总结出的PLC控制系统的设备与调试技能经验，并对现场经常出现的设备、调试相关问题，提出评论定见和解决计划。

　　一、体系的设备与调试

　　合理安排体系设备与调试程序，是确保高效优质地完成设备与调试任务的要害。

　　1、前期技能准备

　　体系设备调试前的技能准备作业越充沛，设备与调试就会越顺畅。前期技能准备作业包含下列内容：

　　(1)熟悉PC随机技能材料、原文材料，深化了解其功用、功用及各种操作要求，制定操作规程。

　　(2)深化了解规划材料、对体系工艺流程，特别是工艺对各生产设备的操控要求要有全面的了解，在此基础上，按子体系制造工艺流。程联锁图、体系功用图、体系工作逻辑框图、这将有助于对体系工作逻辑的深刻了解，是前期技能准备的重要环节。

　　(3)熟悉各工艺设备的功用、规划与设备状况，特别是各设备的操控与动力接线图，并与什物相对照，以及时发现过错并纠正。

　　(4)在全面了解规划计划与PC技能材料的基础上，列出PC输入输出点号表(包含内部线圈一览表，I/O所在位置，对应设备及各I/O点功用)。

　　(5)研读规划提供的程序，对逻辑杂乱的部分输入、输出点制造时序图，一些规划中的逻辑过错，在制造时序图时即可发现。

　　(6)分子体系编制调试计划，然后在团体评论的基础上综合成为全体系调试计划。

　　2、PLC商检

　　商检应有甲乙两头共同进行，应承认设备及备品、备件、技能材料、附件等的类型、数量、规范，其功用是否无缺待实验室及现场调试时验证。商检成果，两头应签署交换清单。

　　3、实验室调试

　　(1)PLC的实验室设备与注册制造金属支架，将各作业站的输入、输出模块固定其上，按设备提要以同轴电缆将各站与主机、编程器、打印机等相衔接，查看接线正确，供电电源等级与PLC电压选择相契合后，按开机程序送电，装入体系配置带，承认体系配置，装入编程器装载带、编程带等，按操作规程将体系注册，此刻即可进行各项操作实验。

　　(2)键入作业程序

　　(3)模仿I/O输入、输出，查看修正程序本进程的意图在于验证输入的作业程序的正确性，该程序的逻辑所表达的工艺设备的联锁联系是否与规划的工艺操控要求相符，程序是否疏通。若不相符或不能工作完成全进程，阐明程序有误，应进行修正。在这一进程中，对程序的了解将逐渐加深，为现场调试作好了准备，同时也可以发现程序不合理和不完善的部分，以便进一步优化。

　　调试办法有两种：

　　①模仿办法：按规划做一块调试板，以钮子开关模仿输入节点，以小型继电器模仿生产工艺设备的继电器与接触器，其辅佐接点模仿设备工作时的回来信号节点。其长处是具有模仿的真实性，可以反映出开关速度差异很大的现场机械触点和PLC内的电子触点相互衔接时，是否会发作逻辑误动作。其缺陷是需求添加调试费用和部分调试作业量。

　　②强置办法：使用PLC强置功用，对程序中触及现场的机械触点(开关)，以强置的办法使其“通”、“断”，迫使程序工作。其长处是调试作业量小，简便，不需另外添加费用。缺陷是逻辑验证不全面，人工强置模仿现场节点“通”、“断”，会构成程序工作不能连续，只能分段进行。

　　依据我们现场调试的经验，对部分重要的现场节点采纳模仿办法，其他的选用强置办法，取二者之长互补。逻辑验证阶段要着重逐日填写调试作业日志，内容包含调试人员、时刻、调试内容、修正记载、毛病及处理、交代验收签字，以树立调试作业责任制，留下调试的第一手材料。关于规划程序的修正部分，应在规划图上注明，及时征求规划者的定见，力求准确表现规划要求。
 

变送器 3RS10001CD20

TIA 博途数字化选件 6ES7823-0BA00-1DA0 SIMATIC OPC UA S7-1500 large ( CPU-1517 / CPU-1518 (F) )

1585J-M8HBJM-4 RJ45 Ethernet Media

1756-OF6VI ControlLogix 6 Pt Iso A/O Voltage Module

1794-OB32P Flex 32 Point Digital Output Module

193-EMRZ24 E1 Plus 24V DC Remote Reset Solenoid

2090-CFBM4DF-CEAA20 MP-Series 20 m Length Feedback Cable

2090-CSBM1DF-10AF14 Kinetix Cable Single DSL 2090-Series

2090-XXNFMP-S90 MP-Series 90 m Length Feedback Cable

BC647PSC000 Proficy Process Systems 5000+ I/O with CIMPLICITY with Global Care

GC647PCM003 GlobalCare Complete for Proficy Change Management Server - 3 Concurrent Users

IC200MDL240LT INPUT 120VAC (2 GROUPS OF 8) 16PT (LT)

IC646NTS010 Terminal Services - 10 Pack License

IC647MGP001 Plant Applications Maintenance Gateway Adapter

IC676CBLPBB020 IP67 Profibus Cordset - 2 Meters

IC697MEM731RR Expansion RAM, 128K Bytes, CMOS, 32 Bit (Used w/78X CPUs)

IC800SSI104D2 4.3 amp 115/230 VAC Devicenet S2K servo controller for S-series motors

ControlLogix/1756 System 1756-STRT3ES CONTROLLOGIX STARTER KIT SPANISH

Industrial Computers 6182H-15TEH4D VVCE 1500, TOUCH, EXT MEM, ENET, DC

Process Control 1757-DNBUPG05 DEVICENET LIC UPG 5 DNB

Operator Interface 2711-B5A10L1 PV550 MONO KEY&TOUCH, DNET & RS232 PRINT

Support 9326-AD5WDR SUPT REINSTATEMENT CONTRACT FOR 9326AD5WDENE

Support 9371-EHYD3S SUPT RENEWAL CONTRACT FOR 9371EHYD3

ControlNet Products 1788-CN2DN CONTROLNET TO DEVICENET LINKING DEVICE

RSI Software Products 9301-2SE2500DEU1 RSVIEW32 WORKS 32K-100K UPGRADE IN-SUPT (DE)

RSI Software Products 9358-BANT10ENE RSBATCH ARCHIVER 10 UNITS

Motion Control MPL-A4520P-MK22AA MOTOR,SERVO,6.10 NM,5000RPM,MULTI,230V,6.8KG

Motion Control 2090-UXNPBMP-10S03 CABLE,460V,NON-FLEX,MOTOR POWER,MP,10 GAUGE,3M

CBL-38-MP-30 Power Cable, MTR-3S8x Series Servo Motors, 30 Ft.

IC641CTL130 Logicmaster 90-30 to Control 90-30 Upgrade

IC800SLM010N1NE25 100W, 115 VAC SL Servo Motor, 2.5K Quad Encoder

OC647IPWRPLRNUNLMTM iPower Option - Nwk Unlmt I/O Run

20AD8P0A3AYNNNG0 PowerFlex 70 AC Drive 8 A at 5 Hp 20A

20DD065A0EYNANANE PowerFlex 700S AC Drive 65 A 50 Hp 20D

20P41AD1K1RA0NNN PowerFlex DC Drive 1162 A

2711P-B10C4A8 PanelView Plus Terminal

280-PWRM24G-M2 ArmorConnect 3-PH Power Media drop cable

NS10-TV00(B)-V1 彩色TFT LCD 分辨率：640×480点, 256色10.4英寸

1492-MCBA360 60 A UL489 Miniature Circuit Breaker

1494V-DR666-A-B-D-E-F NEMA Flange Mtd Rod Switch Disconnect Sw

软启动器 3RW44582BC36

运行版软件 6AV6612-0AA00-0AM0 SIMATIC WinCC Comfort (Compact Edition)

1585D-M8UGJM-20 Gigabit Ethernet Media

1756-L85E ControlLogix 40MB controller

1799-OQ10X Embedded I/O 10 Point Expansion Output

194E-FA32E-PD10-PE 194E Load switch

2090-CFBM7DD-CEAF02 2 m Length SpeedTec Flexible Cable

2090-U3AE-D4401 Ultra 3000 1m Interface Cable

BC646MPTS99 GE Compare Unlimited Seat Site License with Proficy GlobalCare Complete

GC647ARC002 GC Reporting Client 2 Pak

HMI-KPN-401 Keypad: 7.4 inch/ TCP Label (QPGCxxx0000)

IC641VUG703 VersaPro Standard Edition to Professional Edition Upgrade

IC647IFPLDV00900M iFIX Plus SCADA 900 I/O Development (M4 Part)

IC660ELB922RR Single-slot PCIM (XT/AT Interface Board),2-channel

IC697ACC801 I/O Cable (96 conductor) for IC697Vxxxxx modules. Five feet long

IC756XDV001CS-925 DataViews Development on Solarisx86, Addt'l User, Simplified Chinese v9.25

FlexLogix System 1794-TB3G 3-WIRE GROUNDED TERMINAL BASE - SCREW CLAMP

PLC-5/1771 System 1771-FD2 FUSE KIT FOR 1771-WHFB, QTY. 8 FUSES (1.5A)

Process Control 1757-UPGS300 UPGRADE 300PT SERVER

Operator Interface 2711P-K12C15B2 PV PLUS 1250, KEYPAD, CNET, AC PS, EXT MEM

Support 6006-G1DBR SUPT REINSTATEMENT CONTRACT FOR 6006G1DB

Support 2711-ND3FRR SUPT REINSTATEMENT CONTRACT FOR 2711ND3FR

Support F1785-L80BSERC FIRMWARE UPGRADE FOR 1785-L80B PLC5 PROCESSOR MODU

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RSI Software Products 9701-VWSS100LENE RSVIEW SE SERVER 100 W/RSLINX ENTERPRISE

RSI Software Products 9399-SQLGR RSSQL GETTING RESULTS GUIDE

Motion Control 8720MC -B027-AA- 27 AMP B CHASSIS DRIVE, ENCLOSURE, LESS OPTIONS

BC646MPS010 Logic Developer - PLC Standard - 10 Pack

IC300OCS110 OCS with 2x20 LCD Display, and 17-key tactile feel keypad. Supports up to 4 SmartStack I/O Boards, full ladder instruction set and CsCAN Networking.

IC752WTA070 Display Station 2000 Series - 10.4" active matrix VGA (640x480), resistive touchscreen, Celeron 566 MHz, 128 MB RAM, 6 GB HDD (min), 300 pt run time (CIM PE license WNT

MTR-3T43-H-R-0-M-0 MTR series metric servo motor with resolver

ZA81L-0001-0083#3C AC line filter rated 5.4 kW for Beta and Alpha series servo amplifiers

20DB052A0EYNANASE PowerFlex 700S AC Drive 52 A 20 Hp 20D

20G1ALC567JN0NNNNN PowerFlex 755 AC Packaged Drive

25B-B8P0N104 PowerFlex 525 1.5kW (2Hp) AC Drive

2711R-T4T PANELVIEW 800 4.3-INCH HMI TERMINAL

6SE6420-2UD22-2BA1 2.2KW

1492-L4-B IEC Term Blck 6.1x62x35.7mm Spr Clp

1494C-DJ622-A5-B2 200 A Flange Mtd Cable Switch

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备品备件 6ES7 592-1AX00-0AA0 标签条，25 mm 模板适用，一包 100 片

1585BX-M8UBBM-10 1585 Ethernet Media Patchcord

1747-L524 SLC 5/02 4k Controller

1791DS-IB12 Guard I/O 12 Point Digital Comb Module

194E-A63-TN 194E Neutral Terminal

20-XCOMM-DC-BASE PowerFlex External Comm Enclosure

2090-CSWM1DE-18AA09 Kinetix Cable Single DSL 2090-Series

20AC1P3A0AYNANC0 PowerFlex 70 AC Drive 20A

GC646MDC000 Proficy GlobalCare Complete for Logic Developer - PC & View Development/Runtime 8,000 I/O

HE693CDC300 Discontinued Part. Check with GE IP on migration path.

IC600RM715RR RPU CMOS Module

IC647HSTESEO500M eSignature Option for Historian - Enterprise Server 500 Points (M4 Key)

IC655MDL580RR Relay Output, N.O. (16 points)

IC694MDL635 Input module 125 VDC 16 point POS/NEG logic. Module does not have UL certification on revision A.

IC756WDC000E-28 DataViews Development System for Visual Basic, Java & C++ 1 User, English v2.8

MicroLogix 1500/1769 System 1769-OF2 2 CHANNEL ANALOG CURRENT/VOLTAGE OUTPUT MODULE

PLC-5/1771 System 1771-CX5 PLC-5 LOCAL I/O BUS TERMINATOR CABLE

Distributed I/O 1797-EXMK CONTROLNET EX CABLE MARKING KIT (100 PIECES)

Communications D5000-6.4.8 PROGRAMMING MANUAL

Support 9321-L2400R SUPT REINSTATEMENT CONTRACT FOR 9321L2400

Support 9358-EP10S SUPT RENEWAL CONTRACT FOR 9358BEPNT10ENE

Support F1771-TCMSERA FIRMWARE UPGRADE FOR 1771-TCM I/O MODULE

RSI Software Products 9324-RLD2U7ENE RSLOGIX 5000 MINI TO PRO UPGRADE, ENGLISH

RSI Software Products 9304-WVPD300D WINTELLIGENT VIEW PRO DEVELOPMENT SYSTEM

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Motion Control 8720SM-055S5PAS4 55 KW/116 AMP, 750 VDC, MOTOR WITH SNS60,+MPL

A02B-0120-K301 Connector Kit, Beta (JX5) & (JS1B), Alpha (JA4), I/O Link (JD1A/B)

IC200TBX123 Tool box, 23 point (IC200UAL006) 24VDCIn/Relay Out, 2 Analog In/1 Analog out, 24 P/S, VersaMax DataPanel DP45 with Programming software and cables, (IC640VPS00, IC752DDZ000, IC200CBL555)

IC698CPE010 RX7i VME 300Mhz CPU with Embedded 10/100 Ethernet

MTR-1350-E-A-E-0RR Stepping Motor Nema34 Encoder

ZA06B-0078-B203 B12/3000is servo motor with 128k serial encoder

20BD248A0AYNANC0 PowerFlex 700 AC Drive 20B

20G11RC8P7JA0NNNNN PowerFlex 755 AC Packaged Drive

25-FAN1-FA PowerFlex 520 Frame A Fan Kit

140XTS10215 Quantum CABLEFAST电缆, 大电流, 带 I/O 端子, 4.6M

294E-FD4P2Z-G3 Variable Frequency Drive

D4MC-1020 触点:1开/1闭,10A 250VAC机械寿命:1000万次?方式:下压式

1492-SPM3C070-N MCB Supplementary Protector 7 A

软启动器 3RW40361BB14

数字量输入 / 交流输出模块 6ES7 223-1QH32-0XB0 SM 1223 DI 8 x 120/230 V AC/DQ 8 x RLY

150-SB1NBD SMC-50 SOLID STATE MOTOR CONTROLLER 90A

1734-OV8E POINT I/O 8 Point Digital Output Module

1783-IMS28RAC Stratix 5410 28 Port Managed Switch

193-ESM-IG-100A-E3T E300/E200 100 Amp Sensing Module

20-750-I1-C567D545 PowerFlex 750 Inverter Assembly Kit

2090-CPWM7DF-14AF09 MP-Series 9m Length Power Cable

2098-DSD-HV100-SE Ultra 3000 10kW with SERCOS Servo Drive

GA646PME025 GlobalCare Assist for PCM Machine Edition Version 25 User

GP-0602NT-F5 GagePort LVDT NT (Full Bridge for Marposs)

IC5002TBX0030 PanelPC 12 inch Perbance Unit Deluxe with Windows XP

IC647HSTAE15KM Alarm and Events Option for Historian - Standard Server 15000 Points (M4 Key)

IC647SMP001 Scheduler Manpower Module

IC693MDL731RR 12/24 Vdc Output, 2 Amp, Negative Logic (8 Points)

IC756HDV001J-98 DV Development - HP/UX Op Sys Addt'l User, Japanese, Version 9.8

MSI-SDK-25-43 SDK Connections 25 Pack-43

PLC-5/1771 System 1771-IGD TTL INPUT MODULE

Distributed I/O 1791D-0B8P DNET 24 VDC COMPACTBLOCK I/O, 8 OUT SOURCE, BASE

Communications 1784-KTXD ISA BUS PC CARD W/DH+, DH485 & RIO

Operator Interface 2706-P42R INVIEW MESSGE DISPLAY. 1 OR 2 LINE, 12 OR 20 CHAR

Support 9305-RSVADSFRS SUPT RENEWAL CONTRACT FOR 9305RSVADSF

Support 9515-RSEOL056R SUPT REINSTATEMENT CONTRACT FOR 9515RSEOL056ENE

EtherNet/IP Products 2711-K6C20L1 PV600 COLOR KEY, ENET & RS232 PRINT

RSI Software Products 9301-2SE3403JPE RSVIEW32 RUNTIME 32K WITH RSLINX (JAPANESE)

RSI Software Products 9356-PRO2100U1R UPGRADE: OUT-SUPT: RSSQL STD.150 TO PROF.150 TAG

Motion Control 1326AB-B530E-M2L MOTOR,SERVO,460V,18.0NM,3000RPM,MULTI,IP67

4161-5-24 BCD To 7 SEG Display . 5 Digit, 24VDC. Dust Seal

HMI-CCT-202 BACKLIGHT TUBE 5"

IC693CMM302LT Communication Module, Genius (1 Kbyte) GCM+ (no datagram support) (LT)

QSL21100C2P QUICKSTART KIT 12.1" TFT

TRM-21006673 4 point screw terminal AC power connector for 7.2 amp 460 VAC S2K

20BC8P7A3NYNACC1 PowerFlex 700 AC Drive 8.7 A 4 kW 20B

20F1ANF142JN0NNNNN PowerFlex 753 AC Packaged Drive

22B-E4P2F104 PowerFlex 40 2.2 kW (3 Hp) AC Drive

140AMM09000C Quantum 模拟量混合模块, 4通道输入, 2通道输出,CC

284E-FVD7P6Z-25-RRN-3-DB-SB-OC EtherNet Variable Frequency Drive

E2E-X5MY1 5mm,非屏蔽电感式，二线，常开200mA电源：24-240VAC，圆M12

1492-SPM1C300 MCB Supplementary Protector 30 A

通用型变频器 6SE6 430-2UD41-3FB0 132 KW,326 x 1400 x 356

电机启动器 3VU13402MF00

150-C201NCD SMC-3 201A Smart Motor Controller

1608S-3V480K I-Sense 3-Channel Voltage Sag Detector

1770-CD4 Data Highway 400-400 ft Length Cable

193-DNENCAT EtherNet/IP Communications Auxiliary

194R-S2 194R Extended Length Operating Shaft

2090-CPBM7E7-08AF25 25 m Length SpeedTec Extension Cable

2090-XXTPMP-8S12 MP-Series 12 m Length Power Cable

CP5B-0WEB-0140-AZ Shielded motor power cable for B12is motor(straight connector). 14 meters

GF-965013 Connecting FlashCable to Mitutoyo Micrometer (5xx/2xx).

IC200UEX011 14 point Exp.(8) 24VDC In, (6) Relay Out, 120V/240AC Power Supply (inc ludes IC200CBL501)

IC647ADC100 PA Dashboard Client 100 Pak

IC647PCM001 Proficy Change Management Server - 1 Concurrent User

IC693CBL324 I/O cable for DSM302 or DSM314 or DSM324 5V I/O. 1 meter

IC754ACC32MEM Expandable User Memory, 32MB for QuickPanel View & Control

IMC-316X-X-D 6 amp IMC servo motor controller

SLC/1746 System 9399-RL50GRES RSLOGIX 500 GETTING RESULTS GUIDE (SPANISH)

Open Automation Systems 1789-DPALEN SOFTLOGIX DOCUMENTATION SET

Application-specific products 1404-M805A-ENT 1404-M8 ETHERNET PM3000

Operator Interface 2711-K10G3 PV1000 GRAYSCALE KEY, DH485 & RS232 PRINT

Support 9301-2SE3300ZHR SUPT REINSTATEMENT CONTRACT FOR 93012SE3300ZH

Support 9381-P250ENS SUPT RENEWAL CONTRACT FOR 9381P250EN

DeviceNet Products 1790-0W8X LDX I/O, 24VDC, 8 RELAY OUT EXPANSION , D-SHELL

RSI Software Products 9301-2SE3300KOE RSVIEW32 RUNTIME 1500 (KOREAN)

RSI Software Products 9358-EP60U2R UPGRADE: OUT-SUPT: RSBIZWARE EPROCEDURE 10 TO 60

Motion Control MPL-B4540F-SJ22AA MOTOR,SERVO,10.2 NM,3000RPM,SINGL,460V,9.5KG

Motion Control 9101-0399 CONNECTOR KIT, MOTOR POWER, F/H-4X, 90 DEG

GQPI-DEM-L02 QUICKPANEL DEMO 10.5" LCD GE LABEL

IC646MRC075 Logic PC & View 75 Tag Runtime System

MTR-3T12-G-R-B-M-S MTR-Series Servo Motor, Resolver, Metric, 24V Brake, Seal

SFW-TGTP-0.85-0 Target series flash memory card version 0.85

20BC056A3AYNACA0 PowerFlex 700 AC Drive 56 A 30 kW 20B

20F11NE011AA0NNNNN PowerFlex 753 AC Packaged Drive

22-RFD050 PowerFlex EMC Filter

140CPU11303 Quantum CPU512K,16K用户逻辑,10K寄存器,1MB和1MB+

281D-F12Z-10B-CR ArmorStart Direct Online RVSG Starter

C200H-OC225 输出单元,16点, 继电器 同上

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接口模块 6ES7461-1BA01-0AA0 IM461-1 接收器模块，用于集中式连接，最大 3m

变送器 3RS11001CD20

1497-D-BASX-3-N Control Circuit Transber

1606-XL240E-3C Power Supply XL 240 W Power Supply

1762-IR4 MicroLogix 4 Point Module

188-K3C250 Miniature Circuit Breaker 25 A

194L-G3380 194L 34 mm Plastic Operating Shaft

2090-CPBM7DF-04AA15 MP-Series 15 m Length Cable

2090-XXNFY-S04 Y-Series 4 m Length Feedback Cable

BC647SPBPK01 Solution Provider Batch M4 Key includes 1 physcial M4 key that authorizes Batch as well as all core products

GC647PPSEWC Global Care for Proficy Process Systems Engineering Workstation with CIMPLICITY

IC200MDL635 Input 48VDC POS/NEG logic (2 groups of 8) 16 points

IC646PCM005 Proficy Change Management 5 user pack

IC647MPM001 Logic Developer PLC Nano/Micro with USB Hardware key

IC676CBLPWB100 IP67 Power Cordset - 10 Meters

IC697PCM711RR Programmable Coprocessor

IC800SSI107D2RR 7.2A, 115/230V, DeviceNet S2K Servo Controller for S-Series Motors

SoftLogix System 1789-STRT1PT SOFTLOGIX 5800 STARTER KIT PORTUGUESE

Industrial Computers 6189-RDK12C VVCE 1250, KEYPAD DISPLAY MODULE

Process Control 9399-RSBPCDRG RSBATCH PCD PROGRAMMER'S REFERENCE GUIDE

Operator Interface 2711-B5A2 PV550 MONO KEY&TOUCH, DH485

Support 9303-3CS0E01R SUPP REINSTATEMENT CNTRCT FOR 9303-3CS0E01

Support 9371-EWDI3S SUPT RENEWAL CONTRACT FOR 9371EWDI3

ControlNet Products 2706-P43C INVIEW MESSAGE DISPLAY. 1 LINE, 20 CHARACTERS

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